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My RV-8 Build Log
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Date:  6-10-2014
Number of Hours:  2.50
Manual Reference:  
Brief Description:  Brakes - Line from Fuse to Caliper

Made and install the left and right brake lines from the fuse to the bake caliper.

• Used garden wire, twisted to provide a nice sturdy wire to mock the bends required, for the brake line run from the fuse to the right gear leg.
• Used the mock up to bend the 1/4" brake soft aluminum line.
• Test fitted the aluminum line, making some minor hand bends so the line will traverse the right gear leg.
• Installed the AN fittings required for both ends of the brake line.
• Flared both ends of the aluminum brake line with my Imperial tube flare tool - simple and works every time, just shoot with some WD40 prior to each flare, checked for a clean flare.
• Test fitted the brake line, hand tightening the AN fittings on both ends.
• Acquired from HD clear tubing where the ID is the same as the OD of the 1/4" inch brake line, cut into sections and installed on the brake line at about 6 inch spaces to prevent the aluminum line from rubbing the gear leg.
• Tightened AN fittings 1/4 turn past hand tight.

Repeated for left gear leg brake line run from the fuse to the brake cylinder.
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Using Garden Wire to mock brake line

Using Garden Wire to mock brake line

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Brake line connection to fuse

Brake line connection to fuse

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Right Gear Leg and Brake Line

Right Gear Leg and Brake Line

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