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Bens RV-7A Slowbuild Fun Site
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Date:  3-6-2004
Number of Hours:  6.00
Manual Reference:  
Brief Description:  Rudder Skins and Stiffener Fab

Here are the rudder skins laid out on both of my workbenches. They are very thin gage compared to the Vertical Stabilizer skins and thus are very floppy without stiffeners. I began by removing the acrylic from the areas to receive the skin stiffeners.

I also started cutting, match drilling, and dimpling the skins and the stiffeners.

I made the skin stiffeners by cutting the wedges on my bandsaw. I then polished and radiused the stiffener edges using the Scotch Brite wheel on my bench grinder. They also must be dimpled.
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Rudder Skins laying on bench

Rudder Skins laying on bench

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Rudder Skin Stiffeners

Rudder Skin Stiffeners

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Counterbalance skin drilled and dimpled

Counterbalance skin drilled and dimpled

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