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Sid & Houston Mayeux Project
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Date:  12-23-2013
Number of Hours:  2.00
Manual Reference:  Beacons
Brief Description:  Conformal mount, top anti-collision beacon, part 2

We applied duct tape to the fuselage skin and to the beacon's bottom and sides...this serves as a non-fixant for epoxy. I mixed up a thick batch of West Systems epoxy with fast hardener, and mixed in microfiber for strength. I made it mashed potatoes thick.

I applied the epoxy to the mounting point. I used 1/8" thick nylon washers to create space between the fuselage and beacon, then screwed the beacon down (not too tight, but enough to close the gap. I wiped excess off the edges to make sanding easier. I used Turtle Wax to protect the mounting screw and wiring from adhering to the epoxy. I'll remove all this and sand it down in a few days when it has completely cured.
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Applying the microfiber epoxy mix, and wiping the excess

Applying the microfiber epoxy mix, and wiping the excess

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Beacon in place with epoxy drying.

Beacon in place with epoxy drying.

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Noah supervised.  Note the duct tape surface protecting the aluminum skin

Noah supervised. Note the duct tape surface protecting the aluminum skin

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