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Bills RV-7 Build Site
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Date:  2-6-2015
Number of Hours:  2.00
Manual Reference:  
Brief Description:  Roll bar installation

Bolted the roll bar to the fuselage with both bolts on both sides, hopefully for keeps. The spacer on the rear bolt was a real bear to get into place because the canopy deck flange prevented direct access. I shimmed one bolt and the roll bar is lining up pretty well with the canopy frame, and is plumb.

I began drilling the engine mount to the firewall and discovered a conflict between the lower engine mount and the firewall at the corners. A quick call to Van's confirmed that this was normal and I would need to trim back the firewall flange and bottom skin near the gear leg attach tubes. I used the Dremel tool with a cut-off disk for this. Firewall corner holes for engine mount were drilled to small diameter.

Short session as I am off to a Sportair Workshop to learn fiberglass skills!!
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Roll bar to canopy frame

Roll bar to canopy frame

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Trimming of bottom corner

Trimming of bottom corner

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Fitting engine mount

Fitting engine mount

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