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Bills RV-7 Build Site
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Date:  7-6-2015
Number of Hours:  4.50
Manual Reference:  
Brief Description:  Wing tip lights

Today I continued work installing wing tip lights.

The fillet for the Nav/Strobe light on the left tip was sanded to flare into the tip.

Next I moved the blank plate to the right tip, drilled and screwed it into place and then mixed a batch of micosphere paste to form the fillet. I took the wingtip with lunch to me and it cured quickly in the hot truck cabin!!

Next I drilled the Landing/Taxi light template to the tips, then makred the opening. This was then rough cut with a Dremel and cut-off wheel, then shaped using the Dremel and sanding wheel.
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Forming fillet

Forming fillet

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Drill and mark for Taxi/Landing lights

Drill and mark for Taxi/Landing lights

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Holes cut for landing/taxi lights

Holes cut for landing/taxi lights

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