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Bills RV-7 Build Site
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Date:  6-29-2015
Number of Hours:  5.00
Manual Reference:  7-13
Brief Description:  Wing tip

Drilled platenuts to the second wingtip. Rivet and screw holes countersunk and platenuts riveted to wingtip.

AeroLED Nav/Strobe drilled to this wingtip. As the tip is curved it became clear pretty quickly that some firberglass work was going to have to be done. I cut and shaped a piect of aluminum to match the base profile of the N/S light and screwed it to the tip. Then a microballoon mixture was used to create a fillet and provide a flat base for the light.

I picked up the panel pieces which were ready at the powder coat guy. They turned out great!
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N/S light roughed in

N/S light roughed in

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Creating fillet with micro

Creating fillet with micro

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Panel powdercoated

Panel powdercoated

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