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Bills RV-7 Build Site
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Date:  5-23-2013
Number of Hours:  6.00
Manual Reference:  6-8, 6-9
Brief Description:  Elevator stiffeners, bend TE and right elevator as

I took a second "practice retirement" day and spent most of it at the hangar before leaving for the lake for a 4-day Memorial Day weekend. I got the left elevator skin and stiffeners dimpled and got all the stiffeners riveted to the skin. Then I riveted the trim access plate to the skin.

The next step, completing the bend on the trailing edges was one I was wary of. The instructions have you build a brake to help with this. I altered from the plans a bit and used a 2x8 hinged to my workbench as the brake, and used adjustable clamps as handles. This worked well and I was able to make a nice tight bend around the 3/16" dowel to the inside of the bend.

After working the bends until satisfied with them, I assembled the skeleton for the right elevator, wich included drilling the lead counterweight that goes in the end.

I left almost ready to do final drilling, but I do want to go back and use the fluting pliers to get the holes in the counterbalance rib to line up with the holes in the skin more perfectly before I do.
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Right elevator with brake ready to make bend

Right elevator with brake ready to make bend

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Checking bend with spar inserted.

Checking bend with spar inserted.

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Assembeld right elevator ready for dilling.

Assembeld right elevator ready for dilling.

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