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ROBERT'S WEB SITE
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Date:  4-11-2011
Number of Hours:  6.00
Manual Reference:  
Brief Description:  Drilling the tricky holes...

-Angle drill came in this week. Seemed no better then the Sioux drill for making these holes. Maybe if I had a longer bit it would help. Ended up drilling it with the Sioux from the aft side through the HS405 pilot holes with a #40. Then coming back through from the front, where the angle is better, to get it full size with a #30. One can get a more normal angle by bending the drill bit as you come in from the aft side.
-Drilled all the holes through the skin into the structural skeleton for the left side.
-Removed the skin and drilled the final holes for HS714 & HS710 into HS703.
-I had been a bit worried about edge margin on the skin/HS703 flanges. The HS 405 seemed a bit big when I had it all clecoed together. After taking the skin off, I took a look and all of them were good. No need to doubt the CNC set up I guess.
-Got the Right Horizontal stab out. Set up and drilled the HS 404/405 HS 714/710 intersection. Drilled all the holes from skin to skeleton. Took the skin off and drilled the final HS714/710 holes.
-HS stab drilling complete!!
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Tough fit

Tough fit

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checking edge margin

checking edge margin

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Drilling the skin

Drilling the skin

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