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Alaskan Bearhawk
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Date:  4-9-2011
Number of Hours:  4.00
Manual Reference:  
Brief Description:  Making Rudder Pedals Part 6

One thing that added quite a bit of work (more than I thought) were the disks on the ends of the rudder pedals that keep your foot from sliding off. Since I went with coin-sized disks, it took a bit of thinking to come up with a jig to align them with the pedals and each other. This is what I came up with. I wanted the placement ot be consistent and look ok when I was done. The end result was eight disks that are nicely aligned and ready for final weldiing.
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My jig idea

My jig idea

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In practice

In practice

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All tacked, ready to weld

All tacked, ready to weld

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