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Waynes Bearhawks
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Date:  9-22-2010
Number of Hours:  5.50
Manual Reference:  
Brief Description:  Fuel tank bay covers and nutplates

Removed panels again for deburring and dimpling for the nutplates. Before taking off the bottom skin and with the top skins off I drilled a 3/4 hole in the corners of the aux tank panel locations so it's easier to locate and cut out later. While I had the left wing bottom skin off I cut another inspection port on the bay out side of the aux tank. When I made my aux tanks I put the vent on the outboard/uphill side to prevent cross feed. I need a port to access that area in the future.

I changed my mind on countersink vrs dimple for the screw hole. I cut a couple counter sink holes in a single layer of .032 and I didn't really like it. I've decided not to counter sink any single layers. Anywhere there are 3 layers of more I'm counter sinking all but the top layer which I will dimple. The only exception to that is the inboard side of the main tank where there are 2 layers of .032 (rib and skin) - I'm countersinking there.
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Holes Drilled in Corners to Locate Aux Tank Cutout

Holes Drilled in Corners to Locate Aux Tank Cutout

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Dimpled vrs Countersink

Dimpled vrs Countersink

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Inspection Port Outside of Aux Tank

Inspection Port Outside of Aux Tank

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