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Waynes Bearhawks
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Date:  3-16-2008
Number of Hours:  4.00
Manual Reference:  
Brief Description:  Aileron hinge bearing tubes

I cut the four 2-5/16" bearing tubes. After cleaning up the ends I drilled them out with a 5/8" drill bit on the bearing end. Then I welded the cap on the other end. Two caps are .062 and the other two are .072.

I started putting one of the inboard hinges together in the jib. I spent some time grinding the long tube for one side to size. I managed to screw it up and realized I don't have a whole lot of extra material. I have just enough left for the four 3/8 x .049 pieces. I took a little more time grinding and fitting the first piece. I got as far a getting one side fit and tack welded. I decide to order a little more material just in case.

As I was finishing up for the day I managed to burn my fore arm pretty good. Actually it was more like a good branding! Ouch! I have a tattoo of an aileron hinge on my fore arm now…
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Drilling Out Tube for Bearing

Drilling Out Tube for Bearing

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Caps Welded on Tubes

Caps Welded on Tubes

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One Side Tack Welded

One Side Tack Welded

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