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Traci and Tom's RV-7A
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Date:  8-13-2013
Number of Hours:  1.50
Manual Reference:  
Brief Description:  Fitting the countersink rib and starting the stiff

The countersink support rib at the top of the rudder is put into place with clekos. I found that it was kind of a tight fit wrapping the skin around the rib. Once the clekos were clipped in place all the holes did line up well and can be drilled to the #40 size easily.
I did have to use the bending pliars to flatten the outer flange a little bit, it was slightly bowed out from the factory and caused the tight fit.

Next I put the riveting tape to proper use and dropped in all the -3.5 rivets into the holes in the skin so I could turn it over easily and rivet the inside. It seemed that these had a tight tolerance since they went in very easily with the rivet gun using the back-rivet head. Just do a quick two bursts and check with the rivet gauge. I riveted down to the point that the shop heat would just barely clear the guage and that seemed to be ok.
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Tight fight, but the skin and ribs lined up.

Tight fight, but the skin and ribs lined up.

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Taping the long line of stiffener rivets in the skin.

Taping the long line of stiffener rivets in the skin.

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Done with some stiffeners, more to go!

Done with some stiffeners, more to go!

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