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Date:  4-28-2011
Number of Hours:  2.00
Manual Reference:  DWG 4; Manual 6-9
Brief Description:  Drilled trim tab spar

Matchdrilled the trim tab horn to the trim tab skin: First drilled the inboard 3 holes to #40. Then drilled the outboard 4 holes also to #40. Resulted in elongated holes in the skin (where the horn with the reinforced steel sheet didn't match the pre-punched holes). Deburred and dimpled all holes to #40. On the elongated holes, biased the dimpling to the side that matched the holes in the horn.
Enlargened the elongated, dimpled holes to #30 for NAS1097 rivets. The elongated holes all but vanished. The result looks fine.
Matchdrilled and deburred the trim tab skin to the spar.

Next: Drill holes on the outside (bent) ribs.
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Matchdrilled trim spar

Matchdrilled trim spar

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#30 holes with #30 dimples

#30 holes with #30 dimples

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Bottom view. Upper row #40, lower #30

Bottom view. Upper row #40, lower #30

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