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Sonnys CH650
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Date:  10-10-2011
Number of Hours:  2.00
Manual Reference:  6T2A p8
Brief Description:  Drilled Top Skin

Spent more time that I would have thought necessary to make final adjustments and alignments before match drilling. Was able to get the height of each end of the leading edge within about 0.5mm from each other, realizing there is probably more error than that induced from workbench and lumber tolerances. Either way I feel pretty confident that this assembly is as square, parallel and twist-free as is reasonable to expect from a garage-based manufacturing process.

Match drilled the front spar and center ribs making minor adjustments as necessary to center the flange rivet lines under the pilot holes in the skin.

Will debur and prime before getting into the end ribs and hinge.
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Drilled and Clecod

Drilled and Clecod

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View Along Rear Spar

View Along Rear Spar

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Leading Edge Parallel

Leading Edge Parallel

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