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SEAN'S WEB SITE
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Date:  1-21-2007
Number of Hours:  2.25
Manual Reference:  Sec. 6-3, DWG 6
Brief Description:  Vertical Stabilizer Deburr, Drill and Countersink

Deburred edges of the rear spar doubler with the "Scotch-Brite" wheel. Used a 2" hole saw to drill the two lower lightening holes. I used a 1" Scoth-Brite grinding wheel and die grinder to deburr and smooth the 2" lightening holes. I then drilled five 3/4" lighteng holes with a step drill, deburred and emory clothed all lightening holes.

I deburred the edges of the rear spar with the Scotch-Brite wheel and deburred all final drilled holes in the rear spar, rear spar doubler and hinge brackets. I then counter-sunk the front side of the lower 22 spar-doubler to rear spar rivet holes and dimpled the corresponding holes on the rear spar (#30).
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Step Drill Lightening Holes

Step Drill Lightening Holes

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More Step Drilling

More Step Drilling

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Countersinking for Flush Rivets

Countersinking for Flush Rivets

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