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RV-7A Construction Log
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Date:  2-5-2010
Number of Hours:  1.00
Manual Reference:  
Brief Description:  Mount Vertical Stabilizer (Fin) 5

Drilling the lower holes on the fin aft spar is tricky because I have the tie down bracket already drilled with four holes in it and I want them to line up with holes thru the aft fin spar.

So I positioned the tie down bracket with rivets. I countersunk the four rivet holes and put rivets in them to hold the tie down bracket. I put tape over the rivets.

I used the tie down bracket holes as a guide to match drill the fin aft spar. I was able to get my angle drill in there and drill the top two holes. Then I removed the fin, clecoed the tie down bracket onto the spar using the two holes just drilled and drilled the final to holes. These are all drilled at 1/8.

Next I'll be enlarging these four holes from the aft side to #12 so if I'm off a little with the location, the holes will be engulfed in the final size hole.
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Drilled top two holes

Drilled top two holes

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Used tie down bracket as guide

Used tie down bracket as guide

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Drilled bottom two holes on bench

Drilled bottom two holes on bench

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