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Date:  6-20-2012
Number of Hours:  2.40
Manual Reference:  (none)
Brief Description:  Fabricated face plate for prop

1) Referred to "Firewall Forward" for plate dimensions, and confirmed with locat measurements.
2) Cut 5.5 inch square from .070 6061T6.
3) Established center of square, and puched a locating mark.
4) Swung compass in circle of diameter of prop mounting hole centers. Made second circle diameter of finished plate.
5) Used old trick with compass to locate 6 equally spaced points around the circle./
6) Punched these locations.
7) Pilot drilled all punched locations with #40 bit.
8) Opened holes around periphery of circle to 3/8" 6 places.
9) Deburred.
10) Drilled center hole to clear 5/16 bolt.
11) Cut just outside the outer circle with jigsaw.
12) Rremoved head from 5/16 bolt, and mounted assembly to threaded end.
13) Placed in drill press, and used file on rotating plate to remove excess metal.
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.070 6061T6

.070 6061T6

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Drilling prop bolt holes

Drilling prop bolt holes

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