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Date:  2-7-2016
Number of Hours:  8.00
Manual Reference:  *Chapter 13
Brief Description:  Turtle Deck - installation

Once I had the Turtle Deck cleco'd in place I spent a few weeks getting the Engine Pylon installed before being comfortable enough to rivet the Turtle Deck in place.

This work took place in 5 sessions over two months. My pneumatic rivet gun was acting up (eventually figured out that it just needed cleaning and a top up of oil in the main cylinder) so I used the manual riveter. This was great for the aluminum 1/8" rivets but was a bit tougher with the 1/8" steel rivets which are placed at the forward and stern ends of the longitudinal joints.
I also placed the sandwhich of aluminum and wood arch plates inside the front opening of the Turtle Deck. I gave up on the new manual Chapter 13 for this as it called for templates I didn't have and Cable Tie Mounts that not only did I not have but PA couldn't sell me nor could local electrical shops (another challenge for another day). Instead, for the arch installations I followed Section 17 of the old manual and it worked out pretty well. I bolted them in place but stopped before riveting them all together as I want to see how the arch contour of the Turtle Deck fits the sliding Lexan cockpit pieces first.
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Both sides cleco'd

Both sides cleco'd

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Using the manual rivet gun

Using the manual rivet gun

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Turtle Deck riveted down

Turtle Deck riveted down

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