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Paul's Zenith 601-XL
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Date:  4-24-2007
Number of Hours:  2.50
Manual Reference:  
Brief Description:  Completely assembled ailerons (except trim tab)

I drilled and assembled both ailerons this evening. I had to think about how I was going to so the 13mm shim under the steel bars since my bars are only 48" long and the aileron is longer than that. I put a steel 2x2x8ft stud under the two bars and then shimmed under it. Worked like a charm. The tip rib had to be trimmed just a bit as the flanges interferred with the fit of the rib in the skin.
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13mm washout shim in place

13mm washout shim in place

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Control horn mounted

Control horn mounted

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Top skin and tip rib in place

Top skin and tip rib in place

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