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Michael's Sonex Project
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Date:  11-25-2003
Number of Hours:  3.00
Manual Reference:  SNX-T06
Brief Description:  Building Parts for Horizontal Stabilizer

Started with the construction of two SNX-T06-06 clips. These were made from Z02-03 angle stock provided by Sonex. 4 holes were drilled and deburred in the appropriate locations according to the plans. Moved on to the construction of SNX-T06-03 Horizontal Forward Spar Fitting. The part starts out as a 2.5"x2.5"x0.1875" Aluminum extrusion. A large portion of one side is removed with the bandsaw. The remainder of the material is removed with a flush cutting router bit. The inner material was removed with the bandsaw and the radius was created using a step drill. All the rough edges were cleaned up with a vixen file. More work is needed to finish the part.
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SNX-T06-06 times 2

SNX-T06-06 times 2

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Aluminum Chips after Routing

Aluminum Chips after Routing

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Getting closer on SNX-T06-03

Getting closer on SNX-T06-03

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