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MARK'S WEB SITE
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Date:  8-24-2009
Number of Hours:  2.75
Manual Reference:  Section 6-7
Brief Description:  Rivet Rudder Skin to Skeleton

Using my pneumatic squeezer, I riveted the two rudder skins to the skeleton using AN426AD3-3.5 rivets to the spar. I then riveted the skins to the bottom rib, bottom attach strips and horn brace with AN426AD3-4 rivets. I had to use 3 MK-319-BS blind rivets where the top and bottom rib taper down at the back of the rudder as specified in drawing DWG 7. I finished riveting the skins to the tip rib and the tip rib to the counterbalance skin.
Next,I purchased a 4' long piece of aluminum angle. I aligned the angle with the rudder trailing edge and using the trailing holes I drilled matching holes in the angle. Using fuel tank sealant, I spread a thin layer of sealant on both sides of the trailing edge insert. I carefully slid the insert between the trailing edge rudder skins and clecoed the aluminum angle to the skin to hold it straight until the sealant cured. I set the rudder assembly aside for two days of curing.
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Skins riveted to spar

Skins riveted to spar

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Horn brace and bottom rib

Horn brace and bottom rib

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Trailing edge curing

Trailing edge curing

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