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Date:  1-26-2010
Number of Hours:  1.25
Manual Reference:  
Brief Description:  Canopy Frame Skin Spacers

This evening I worked on the nylon spacers between the canopy skin and the frame. (Where there is a gap on each side.) I put them in place and looked them over and wasn't happy with them. They stick out on each side. So, I decided to trim them to size. (Easier said than done.)

I started by trimming them with the SonicCrafter. It seemed like it would slice right through the material. It ended up just vibrating the heck out of it and making a crappy looking cut. After doing a few, it was obvious that this wasn't the way to go. I thought of using the bandsaw... but I like having fingers. (The pieces are so small, it would be a headache cutting them this way.)

I was trimming the SonicCrafter cut with a razor blade when I decided to try making the entire cut with a razor blade. It worked great. I actually had to pound the blade through the piece of nylon, but it ended up looking great.

After cutting them all to size, I used the blind rivets to secure them in place.
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Before

Before

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Trimming

Trimming

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After

After

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