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ALAN'S WEB SITE
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Date:  2-26-2009
Number of Hours:  1.25
Manual Reference:  DWG 36A - 19
Brief Description:  Brake Fluid Reservoir

Drilling three holes doesn't seem like it would take over an hour. Well, drilling the holes took about 5 minutes, figuring out exactly where they would go took the rest of the time. I started by drilling the top two 3/16 holes. Measuring over and lining them up evenly with the angle iron. Getting the firewall penetration hole for the filling took a bit. I used two bolts to hole the reservoir in place and marked the hole. Then, I drilled a pilot hole and used a step bit to take it up bit by bit. When it was close, I used a wedge shaped grinding wheel in the drill to take it the rest of the way. I installed and removed the reservoir at least 25 times. I wanted the hole to be JUST big enough.
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Holes drilled for reservoir

Holes drilled for reservoir

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Outside View

Outside View

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Inside

Inside

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