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Date:  10-23-2005
Number of Hours:  6.00
Manual Reference:  F17
Brief Description:  Firewall and Details

Bent filler box parts and drilled rivet holes. Mounted and drilled windshield strap to upper firewall. Bent lower firewall flanges. Trying to drill pilot holes in stainless steel with a #40 drill bit was a nightmare. I broke 3 bits and it took a very very long time to drill each hole, even with slow speed, lubricant, and high pressure on the bit. Finally I had the bright idea of just drilling to #30 right away. The #30 bit went right through almost as easily as aluminum.
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