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Date:  3-31-2012
Number of Hours:  4.00
Manual Reference:  ?
Brief Description:  Cut holes for hinge pin cover.

The first thing I did was create a drawing using CAD to outline the hole I needed to cut in the cowl secitions. I wanted the hole to be as small as possible, yet provide enough size for a screw in both the top and bottom halves. I made the cutout symetrical about the seam. I positioned it front and rear so that it would be directly over the hinge pin tab. I then cutout the drawing and used paper cement to attach it to the cowl. I then used a dremel tool to make the cuts and grind the fiberglass to size.
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Right side hinge pin cover hole

Right side hinge pin cover hole

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Left side hole prior to finishing

Left side hole prior to finishing

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