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Date:  2-1-2010
Number of Hours:  4.00
Manual Reference:  ?
Brief Description:  Spacing the cowl halves

In order to further assure that there is no binding in the horizontal hinge pins, I used .020" aluminum sheet material bent so that I could tape them on the sides about every 3 inches. I taped up the sides to ensure that the .020" gap was consisitent down the entire length of the seam. I drilled the holes in the top hinge pins in preparation for drilling the cowls. I put the hinge pins in and used the shim method one more time to take the play out. I then drilled the cowl, clecoed the hinges, and removed all the shims. The hinge pins came out easily, again.
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Cowl halves taped with gap

Cowl halves taped with gap

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Detail of one side shim

Detail of one side shim

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Hinges clecoed to top half

Hinges clecoed to top half

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