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Date:  3-18-2016
Number of Hours:  10.00
Manual Reference:  
Brief Description:  Engine Exhaust System 2/4

Engine Exhaust System:

- All pipe cutting was based on templates prepared using a freeware programme called "TubeMiter"
- All tack welding was done on the engine with exhaust flanges bolted to the ports
- Final welding of the pipes was undertaken by spotwelding the tackwelded assemblies to a steel frame to ensure proper alignment was maintained.
- The flange plates were pressure sealed using "blue tack" mastic material and the ends of the pipe run were pluged with an endcap fitted with a hose nipple. The latter was then connected to a seperate argon gas bottle and the system pressurised with argon during the welding process. This prevented any build up of welding material on the inside and thus a smooth inside profile was achieved, not requiring any further treatment.
Finally, the completed pipe system was then pressurised with air and each and every joint inspected for leaks using a soapy water solution.
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Tackwelding of joints

Tackwelding of joints

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Welding rig to maintain alignment

Welding rig to maintain alignment

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Pressure testing of welds

Pressure testing of welds

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