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Date:  10-28-2009
Number of Hours:  2.00
Manual Reference:  P 28-06 Steps 6-11
Brief Description:  Fit fuel return pipe

Today I completed the plumbing - installing the fuel return line. Having ordered a pristine 8ft length of straight pipe it seemed a shame to start butchering it. Although most of the pipe run is straight, it has to bent by hand into a large radius arc so that it can be inserted through the snap bushings. I had retained the "test piece" with the various bends at the forward end, so I had a template to work from. This made things a bit easier.

It took some time, but I managed to get the pipe to line up at both end with the fittings. There's "very" little clearance below the flaperon actuation arm. I'll have to see if I can get this section of the pipe to lie even closer to the bottom skin. I don't need the flaperon to slowly work its way through a fuel pipe under my seat!

Picture 1 shows the forward end of the return pipe coming from the firewall. I put a piece of tape on the wall and floor to help me lay the pipe along the correct routing.

Picture 2 shows the fitting at the firewall from the cockpit side, and Picture 3 shows the same fitting on the engine side of the firewall.
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Main and return fuel pipes

Main and return fuel pipes

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Return pipe through firewall

Return pipe through firewall

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Engine side of fitting

Engine side of fitting

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