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Date:  1-18-2020
Number of Hours:  3.00
Manual Reference:  
Brief Description:  upper rotor bearing alignment

The upper rotorshaft bearing needs to be perfectly perpendicular to the rotor shaft. Allowable tolerance is .007" max. I used a small dial test indicator and made a rigid fixture to spin the dial indicator around the shaft and have the dial indicator ride on the ridge of the bearing housing. I made multiple sheet metal shims out of .002,- .005 and .008 shim stock to adjust the bearing housing. After 2 hours of adjusting the shim thickness for each of the 4 bolts, I ended up with a misalignment of .0005", which is well within the required tolerance.
The fixture allows measuring the misalignment of the bearing housing without taking off the swash plate, which is nice.
I torques the 4 bolts to spec and added some paint dots. I intentionally installed the four bots up side down so I can monitor, if any of the nuts would come lose.
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fixture withtest dial indicator

fixture withtest dial indicator

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upper bearing housing perfectly aligned

upper bearing housing perfectly aligned

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