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Sonex 815 Build Logs
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Date:  11-16-2007
Number of Hours:  1.00
Manual Reference:  C05 / C01
Brief Description:  Control sticks installation

Installed the control sticks. Found I really need 2 1/8" thick spacers, so the 3/16" one will be left out. Also ran out of 1/4" washers. Need to order another bag of those. Not sure where they all went, but it seems pretty consistent that I use an extra one or two just about everywhere. Started working on the elevators idler. I'm using sandpaper and emery cloth wrapped around a drill bit in the electric drill to very gradually ease out the hole in each end of the pushrod - again because the bushing gets pinched on the bolt, and the rotation is between the bushing and the pushrod. And again the bushings are too short. I'll just order a whole set of -4 length bushings. They sand down very quickly on the belt sander, so it's pretty easy to get the right length - given that they start out too long!
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Sticks clear the panel by about an inch.  People have cut these shorter for better clearance.

Sticks clear the panel by about an inch. People have cut these shorter for better clearance.

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Idler pushrod in process of having bearing surfaces reamed out.

Idler pushrod in process of having bearing surfaces reamed out.

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