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Date:  10-1-2020
Number of Hours:  8.00
Manual Reference:  
Brief Description:  59.375 Bulkhead Forming

Started work on the 59.375 bulkhead. First I created a tracing of the desired part by finding some reference dimensions on the blueprint and developing a scaling factor for the drawing distortion in the vertical and horizontal directions. Then I applied these corrections to a redrawn outline. I then used this tracing to define the cut lines on the MDF. Note: The biggest size of MDF I can fit in my car is 2'x4', so I have to make the bulkhead form in two halves then bolt/glue the halves together. The steps in making the bulkhead are shown in the attached pictures.
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Outline tracing with corrected dimensions

Outline tracing with corrected dimensions

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Completed form and backup

Completed form and backup

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Forming the 59.375 bulkhead

Forming the 59.375 bulkhead

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