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Building Juliette Whiskey
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Date:  1-4-2007
Number of Hours:  8.00
Manual Reference:  Section 7-14
Brief Description:  Deburr & dimple & dimple & deburr......

Even though it took most of the day, it is easy to condense what I did in one simple line: I deburred and dimpled all the parts for the right flap. The next step in the manual is to install the platenut to the FL-906-B bracket and FL-905 inboard rib. This will attach to a rod end that will be used to control the flap position. The K1000-4 platenut is supposed to be a 1/4" w/28 treads/inch. The K1000-4 platenuts Van's sent to me are not correct. These are probably 3/8" platenuts. I was sent 6 of these: 4 to install on the spar at the beginning of the wing build, and 1 to go on each flap. I had a problem putting the platenuts on the spar, way back when. I needed to use a larger rivet (1/8"), because the smaller rivet called out (3/32") would just swim in the hole. Van's said to use the larger rivet, but the problem was not the rivet; I was installing the wrong platenut! I called Van's and they are sending out 6 new K1000-4 platenuts. I will now have to drill the 4 out on the spars and replace them. I'm glad I realized this now and not when I was putting on the wings (sometime in the future) and the bolts not going in the platenut correctly!! Anyhow...no harm done. I had a bitch of a time putting the leading edge skins on the right flap, so I had Wendy help me on the left. I positioned the skin in place, and she inserted the clecos. After about 4 or 5, the skin was secure and we did the other skin. It's alway nice to have another pair of hands on this project......Thanks Honey!
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Right flap parts dimpled and deburred

Right flap parts dimpled and deburred

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Van's sent me the wrong size plate nuts for k1000-4's.  These are more like 3/8

Van's sent me the wrong size plate nuts for k1000-4's. These are more like 3/8", not 1/4".

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Wendy helped me put the leading edge skins on at the end of the night.

Wendy helped me put the leading edge skins on at the end of the night.

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