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Phillips Zodiac is FOR SALE
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Date:  2-14-2010
Number of Hours:  3.00
Manual Reference:  
Brief Description:  H/tail tips

I trimmed the h/tail tips to achieve a nice clean straight edge. I did this by placing them edge down on a flat table, laying a sharpie pen flat on the table and running it around the tail tip. This gave me a dead straight line approx 4 mm off the table which was enough to get rid of any bad edges and lips. I pre drilled the h/tail with 3/32 holes and then inserted the tips hard up into the leading edge. Whilst holding the tips firm into the L/E and keeping the gap correct for the elevator clearance, I back drilled a couple of holes top and bottom and then checked allignment. I then drilled all the holes before drilling out to final size.
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Zenith's fibreglasser deserves a medal for Worst Fibreglass Job EVER.

Zenith's fibreglasser deserves a medal for Worst Fibreglass Job EVER.

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Notice the pink filler on the F/G tip and there is more underneath. That's how it came from Zenith.

Notice the pink filler on the F/G tip and there is more underneath. That's how it came from Zenith.

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Ready for dissasembly, debur, reassemble & rivet off. Now I feel like I am getting somewhere

Ready for dissasembly, debur, reassemble & rivet off. Now I feel like I am getting somewhere

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