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Buck's RV-8
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Date:  11-7-2006
Number of Hours:  4.10
Manual Reference:  
Brief Description:  Landing light

Fabricated cardboard-mounted template for locating holes in rib. Installed 4 platenuts (2 in each rib on either side of outboard bay). Etched ID info on retaining strips. Test-fit light mounting plate and verified best location of ballast unit (outboard of the bulb, with the wire harness protruding through the lightening hole in the outboard rib.) Drilled three mounting holes in monting plate for ballast. Filed and sanded edges of mounting plate, retaining ring, and retaining strips. Primed mounting plate. Countersunk retaining strips.

I plan to leave the retaining ring natural aluminum, and paint the mounting plate and retaining strips with high-temperature enamel paint, baked in the oven at 250 degrees for a couple of hours.
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Installing the mounting platenuts in the ribs.

Installing the mounting platenuts in the ribs.

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I etched the retaining strips so I could determine their orientation after priming.

I etched the retaining strips so I could determine their orientation after priming.

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This location is perfect for the ballast, but you have to make sure the screw heads will clear.

This location is perfect for the ballast, but you have to make sure the screw heads will clear.

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