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BILL'S WEB SITE
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Date:  4-30-2008
Number of Hours:  4.00
Manual Reference:  
Brief Description:  Installing Flap Brackets and Fittings

24. Install and Rig Flap

Flap assembly
Flap torque tube fork
Insert bearings, castle nut on torque tube fork
Bore out cotter pin hole
Insert cotter pin, bend back tines to secure

Caliper width of support welded bracket
Cut femalic bushing to length with band saw based on measurement
Sand, bevel cut bushing
Insert bushing into bracket
use 3-fingered hone to auger out bushing to fit flap torque tube

at airplane
test fit bracket, bore out holes slightly to fit
insert outboard torque tubes into wing bushing
insert counter torque tube into backet

install bracket/tube assy onto studs
secure bracket w/ 12 counter-sunk screws and tennerman washers inside. torque to 40" lbs

insert out torque tubes onto center section
secure w/ 1 bolt & 1 taperer pin, tap/tighten tapered pint. bolt torque 140"lbs. pin 70 "pounds

slide golfd flap fork onto outer torque tube sections. 2 AN5 bolts to secure

2 flap motor brackets to floor - 6 countersunk screws, tennerman washers. tighten to 40 "lbs.
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Installing flap torque tube

Installing flap torque tube

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Assembling torque tube

Assembling torque tube

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Torquing hardware to flap bracket

Torquing hardware to flap bracket

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