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Sid & Houston Mayeux Project
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Date:  11-21-2010
Number of Hours:  2.00
Manual Reference:  Horiz Stab
Brief Description:  Debur, Dimple Horiz Stab skeleton

WE'RE BACK ON TRACK!

I ordered new front spars and paid for my first mulligan. Everything fits and the holes are aligned. Houston tackled the tedious job of deburring the hundreds of holes (both sides) and dimpling the holes to which the skin will rivet.

Dimpling both the skin and the spar/rib introduces a 3-D interlocking structural element that vastly increases the strength of the rivet bond--basically, it takes much of the structural load off the rivet itself.

It's slow but vital work.
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Deburring holes in the skins

Deburring holes in the skins

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Dimpling the spar/skin holes

Dimpling the spar/skin holes

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Pneumatic squeezers rock!

Pneumatic squeezers rock!

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