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Date:  8-13-2023
Number of Hours:  4.00
Manual Reference:  9225501-LOG-07.093
Brief Description:  1: Oil Cooler Duct

Further work today on the custom oil cooler plenum. I needed to add another layer of fibreglass on the outer shell, so this time I also added a layer of peel ply to help get a smoother finish.

Once dried I then trimmed and sanded so that I could test fit onto the oil cooler. I few tweeks and I was nearly there, just needed to add a bevelled edge to the inside front lip, so that it fits better against the angled oil cooler bracket. My third picture below shows the cardboard formwork I needed to make to form a resin wedge.
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Adding another layer of fibreglass, plus peel ply

Adding another layer of fibreglass, plus peel ply

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Test fitting the plenum to the oil cooler

Test fitting the plenum to the oil cooler

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Adding a bevelled lip, so it fits tighter to the oil cooler bracket

Adding a bevelled lip, so it fits tighter to the oil cooler bracket

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