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Date:  5-15-2021
Number of Hours:  4.00
Manual Reference:  9225501-LOG-13.044
Brief Description:  2: Canopy Side Skirts

The rest of today I spent cutting, shaping and match drilling the left side canopy skirt parts.

My lightening holes in the side skirt brace are slightly smaller than called for in the plans. I used a stepped reamer for this and once I got the holes to 1" in diameter I no longer had confidence that I could progress further (to the desired 1-1/4") without the stepped bit grabbing and deforming the flimsy aluminium part. I figure I can live with a couple grams of extra weight here, so I stopped at 1".

I'm pretty happy with how this side has come together. There is a nice snug fit of the skirt against the fuselage side when in the closed position, and I just hope I can replicate the same on the other side.
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Match drilling the left side skirt parts to the canopy frame

Match drilling the left side skirt parts to the canopy frame

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I'm quite happy with the snug fit against the fuselage

I'm quite happy with the snug fit against the fuselage

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Some of the parts I drilled and cleco'd at the workbench

Some of the parts I drilled and cleco'd at the workbench

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