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Date:  2-13-2021
Number of Hours:  1.50
Manual Reference:  9225501-LOG-13.033
Brief Description:  2: Windshield

Next step on the canopy build is to match drill the plexiglass windshield to the roll bar, but before I started drilling I did some more trimming. I had the windshield on and off about four times, marking, trimming, sanding, test fitting, repeat, until eventually I was half-happy about how it sat on the front deck.

Then I match drilled.

No dramas with this. I took it easy, using a perspex drill bit first, then swapping to a regular bit to drill through the steel frame. After match drilling was complete I then countersunk the plexiglass holes to suit the head of a 6-32 screw, and enlarged to 5/32", as per instructions. I then turned my attention to the steel frame and drilled and tapped to accept 6-32 screws.

So far so good.
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The windshield is match drilled to the roll bar

The windshield is match drilled to the roll bar

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Pretty happy with how it's coming together

Pretty happy with how it's coming together

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Enlarged the plexiglass windshield holes to suit countersunk 6-32 screws

Enlarged the plexiglass windshield holes to suit countersunk 6-32 screws

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