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Pete's RV-8 Web Site
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Date: 11-24-2009
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Number of Hours: 7.00
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Manual Reference:
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Brief Description: Finished left tank (baffle and Z brackets)
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The last of the time consuming steps on the left fuel tank was finished. As usual, the process took longer than expected. I began by removing every other rivet in the baffle, cleaning the dimple with MEK, dressing the dimple a bit with a countersink deburring tool, dabbing on some proseal and setting the rivet. After all the baffle dimples were complete, I attached the Z brackets sealing each to the baffle surface with a thin coat of proseal.
By the way, I had two of the specified pop rivets snap off with a portion of the shank protrusing above the rivet head. Apparently, this is a common problem based on the Van's Air Force builders forum. Since it was only two rivets on different brackets, I opted to snip the shank off and sealed the rivet heads. After all the brackets were installed, I sealed all the shop heads on the baffle and brackets with proseal.
I sure hope this tank doesn't leak! The only steps left are to install the access plate, the fuel sender, and then leak test.
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Wet Setting Rivets
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Left Bottom Finished
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Left Top Finished
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