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Pete's RV-8 Web Site
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Date:  10-3-2013
Number of Hours:  3.00
Manual Reference:  
Brief Description:  Enlarged bubble canopy holes to 5/32"

Can't put it off forever so today I decided to try enlarging the holes in the canopy to 5/32". The plans say #27 which is slightly smaller but I bent my only #27 drill bit so decided the next size larger would be fine.

I began by practicing on some scrap canopy material with mixed results. I decided the best practice is to tape the back side of the hole, clamp a small piece of pine as backing, and go very slowly with a plexiglass bit and moderate RPM.

I managed to do all the holes in the bubble without cracking or splintering any material. Next I used a small deburring tool to clean up both sides of the holes.
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Ready to Bake/Cure

Ready to Bake/Cure

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