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N983LK
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Date:  2-13-2022
Number of Hours:  4.00
Manual Reference:  
Brief Description:  Redesigned wing tip hing pin retainers

I used the hinge method for attaching the wing tips and they worked well - once the pins were installed. The problem was that the pins were very difficult to push in, especially the last foot or so. I made sure that the eyelets on the hinge halves were clear of debris and lubed the pins with Boelube but the pins still took a great deal of force to install, even using pliers.

I recently came across a YouTube video from fellow RV-8 builder (RV8Pilot) in which he showed his wing tip hinge installation and he demonstrated that the pins can easily be installed by chucking them in a cordless drill and spinning them while applying just a little force. That's a whole lot easier then fighting with the pins like I had been doing. The problem was that the way I secured the aft ends of the pins to the wing tip was different from what he had done. I used two small sections of hinge with the eyelets oriented vertically and the pins were bent 90 degrees to lock them in. With this bend I wasn't able to chuck the pin in the drill.

Today I fabricated new retainers with eyelets that line up with the full length of the pins. I re-bent the aft end of the pins so that they are straight again and can now be installed using a drill.

Reinstalling the tips using this method was a breeze and I'm sure glad I came across that video.
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Original pin retainer

Original pin retainer

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New pin retainer

New pin retainer

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New retainer and modified pins installed

New retainer and modified pins installed

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