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Joe's OneX #129 Project
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Date:  7-19-2014
Number of Hours:  2.00
Manual Reference:  
Brief Description:  Cut part of panel

Cut the top half of the new .063 ga. panel I plan to use. I next need to fine tune the top curve if needed and when happy, cut the bottom portion. The panel will be 2 1/8" lower than the original with an additional 4 1/2" drop down center console. I've already fitted the original panel to the glare shield with #6 flush screws and recessed nutplates. I plan to "sister" the new panel on top of the original. I'll drill for 3/32 flush solid rivets along the top perimeter of the panels and then before riveting I will trim away all but 3/4" of the original panel along the top curve. So, I will be using the fitted tabs and nutplates of the original panel attached to the new larger and thicker panel.
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.063 ga panel partially cut

.063 ga panel partially cut

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CAD panel layout

CAD panel layout

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CAD drawing with installed instruments

CAD drawing with installed instruments

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