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Alaskan Bearhawk
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Date:  1-29-2010
Number of Hours:  0.00
Manual Reference:  
Brief Description:  Station B-P Part 2

Once the verticals were cool, I was able to fit the horizontal tube for the bottom of the instrument panel. Before I installed the OSB, I drew pencil lines to establish the horizontal centerline of the tube as this was also the line that was the apex of the dog-leg verticals. I put in a couple of blocks and put a 1/16 spacer on the blocks. The cross tube is 3/4 and the vertical is 7/8ths, so I needed to centerl the horizontal tube.

Once I fit the tube, I checked it for level, then tack welded it in place. Once everything cooled, I took apart the jig and voila, all done and aligned as it should be.

I'll stress again that I am not an anal freak that frets over a 1/64 here and there, but I have to admit my attention to accuracy is still paying off on everything fitting together and being symmetrical. A straight plane will fly straight.
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Cross tube is level!

Cross tube is level!

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In the jig and ready to tack

In the jig and ready to tack

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All done and aligned properly

All done and aligned properly

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