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Alaskan Bearhawk
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Date:  2-25-2021
Number of Hours:  4.00
Manual Reference:  
Brief Description:  Pilot Side D Window - Inside frame Part 1

It’s always a challenge to figure out what to do on the inside when it comes to fabric or some other treatment. I decided that some parts are fabric, some AL sheet and some fabric. I want fabric on the inside walls and that always has challenges. First on the list is how in the heck am I going to trim the inside of the pilot side D window so there is area for fabric to stick. So, in order to create some gluing surface I decided to form an inside frame that is the same shape the outside frame. I experimented with pie cuts and a sheet metal stretcher and the stretcher won out. I am using some .050 5052 Al sheet, same as the D frame.
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Proof of concept

Proof of concept

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Just the beginning...

Just the beginning...

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