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Alaskan Bearhawk
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Date:  7-22-2018
Number of Hours:  5.00
Manual Reference:  
Brief Description:  FIrewall and exhaust tunnel Part 1

One of the pieces that attaches to the firewall is the stainless exhaust tunnel. Normally, the tunnel fits over the flange riveted to the firewall to go with the airflow, but my tunnel was a bit too narrow and fell inside to the firewall flange instead of over it. I wondered why Bearhawk Aircraft included an additional piece of stainless angle with my firewall and now I know. I was able to remove the offending flange and rivet on a new one that I bent to proper dimensions that allowed the tunnel to sit properly in relation to the airflow. So, that’s what I did.
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Tunnel flange removed

Tunnel flange removed

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Off by about 1/8th

Off by about 1/8th

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Making the new flange

Making the new flange

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