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Alaska Sonex
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Date:  3-19-2010
Number of Hours:  4.50
Manual Reference:  SNX-P31
Brief Description:  Engine Mount

This took significant time. The mount has a somewhat "loose" fit and is designed so that you shim it into correct placement. Needed varying thickness shims; fabricated x 4 (etched and alodined). The bottom attach angles need to be ground down so that they do not interfere with the gear legs and so that the mount seats properly; this is a well documented issue and the plans recommend removing as much material as it takes. You can see in Picture one that it took a good deal. Very time consuming.

The mount is secured with 1/4 countersunk screws- had to go out an buy an appropriately sized countersink cutter.

The bottom most screws require a shorter screw as the called for material contacts the gearleg retaining tubes.

The real bear, however, is actually getting your fingers in there to start the nut/washer on the screw. This took several HOURS!. Tried every trick I knew to get it started. Ultimately, I superglued the washer to the nut and was able to finally get the pair in place. Sometimes the smallest thing can set you so far behind.
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Material to be removed

Material to be removed

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Mount to attach angle

Mount to attach angle

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