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Waynes Bearhawks
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Date:  7-26-2011
Number of Hours:  8.00
Manual Reference:  
Brief Description:  Into the rotisserie

"I put together a simple rotisserie on the firewall using some scrap 2x4. For now I'm going to just use a saw horse at the tail then after I weld a couple stations I'll add a rotisserie to the tail. Starting at the tail and moving forward I started welding the clusters. I started at the tail post bottom and that was a pain. There's a pretty good variation in tubing wall sizes and the tight working angle it's bit challenging.

I guess it takes 40-50 hours to weld the fuselage and I can see it's going to take me at least that long. It's going to be a while. It took me all day to get to station H-J. By the end of the day my tanks had run down quit a bit and the thought hit me that, ""I'm going to need a bigger tank!"" I ran down to the welding supply store and picked up a second setup.

I can see that it's a good idea to start at the back and move forward. Even after a lot of practice my welds aren't pretty but I'm getting good penetration. By the last cluster weld at station H-J my welds are looking better."
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In The Rotisserie For Cluster Welding

In The Rotisserie For Cluster Welding

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Tail Post Bottom

Tail Post Bottom

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Cluster Bottom Right Station H-J

Cluster Bottom Right Station H-J

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