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Pete's Bearhawk Web Site
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Date:  10-27-2009
Number of Hours:  1.50
Manual Reference:  
Brief Description:  Worked on the inspection cover jigs.

Well I got back on the horse today. I began building the wing inspection hole cover jigs. I am using the Glen Patterson/Wayne Massey idea of using a jig made of MDF to router all of the backing rings, plate covers and holes in the skins. This will make them all uniform and pretty. :-) Wayne did a great job of documenting it on his Kitlog site at www.mykitlog.com/wlmassey

I began by cuting out the parts that will make the backing rings; 1" wide by 4.5" (2) and 6.5" (2). I then glued them in a square on a piece of MDF that will become the surface that the aluminum is attached to for routing.

I then cut out a piece that is 5" square and glued that to a piece of MDF; this will become the cover plates.
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Inspection plate/ring jigs

Inspection plate/ring jigs

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