There are few things as frustrating as having to remake parts...
Tonight I went to attach the end gussetts to the skeleton and realized that I forgot to include the 5/16" flange to the edges of the gussetts. So I recut them and also cut the center gussetts at the same time. Thankfully I had enough .020" AL left.
Then I broke out the BobStick one more time to flange the lightening holes in the end gussetts...GOOD TIMES!